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Posted (edited)

Hello peeps!

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I’ve finally started my house jam cab, designs courtesy of @Phil Starr!!

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I had a big old offcut of 18mm ply that has served as a trestle table, desk, and shed work bench. Ā It’s very rough, with some delamination but overall solid (and I really hate waste).

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I don’t have a huge variety of tools, so mostly I’ve been waiting to borrow a circular saw from my neighbour! Ā It’s a 1750w beast!!!

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I used an old IKEA wardrobe door as my straight edge šŸ¤¦šŸ». Ā I now have all the panels cut ready for assembly!

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Edited by Pea Turgh
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Posted (edited)

This little cab was going to be for me, but my lad has started playing recently, and he needs something small for his room. Ā Perfect!

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Popped out the shed during my lunch break to cut the front baffle hole and stick some bits together. Ā I’m glueing and screwing through lack of clamps, so will pop the screws out to round over the edges, then either reinsert or fill with skinny dowel.

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I messed up measurements on the side panels - they are a bit too short. Ā I failed to take account of the 3mm blade width when setting my straight edge. Ā Ah well.

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Got the lad in to help (never mind the GCSE revision 🤪).

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Edited by Pea Turgh
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Posted

This is a coincidence, spent last night playing a pub in Hereford with the original little cab. I take it on holiday with a Warwick Gnome for impromptu performances and practice. It does fill quite a decent sized pub so long as you aren't trying to match a drumkit.

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Good to see this about to happen, hope you enjoy it and your son get's the grades he wants :)

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Posted (edited)

All stuck together now. Ā Though my cutting isn’t perfect - small gaps and overhangs. Ā Nothing copious amounts of filler and sanding can’t sort. Ā I had an old tube of No More Nails to use as filler and extra grip between the gaps. Ā It’s actually helped quite a lot.

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I’ll leave it dry fully, then take a sander to it to make all the panels and edges as flat to each other as possible. Ā Then find a router somewhere (popping the screws out to do the roundovers). Ā Maybe try the new Library Of Things that’s recently been set up in town.

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Edited by Pea Turgh
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Posted

Roundover done! Ā This ply is a nice colour - contemplating several hours with the sander for a natural finish.

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Any guesses on the wood type? Ā Very red. Ā Looks like mahogany, but mahogany ply doesn’t exist, does it?

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Posted

It's probably just a generic 'hardwood' ply. Judging by the pics it looks like one of the outer faces is a decent hardwood and is darker and redder than the others. Ply is graded with the outer faces of various qualities so A/B would have one good face and one OK but with the odd filled bit/knot etc. Hopefully you will have all the good faces on the outside. It won't be mahogany but an african/Brazilian or other tropical hardwood which looks mahogany ish.Ā 

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If you don't mind the effort sand it and see what it looks like. wipe the sanded surface with a damp cloth and it will give you a reasonable glimpse of how it will look when oiled/varnished. If you don't like it then the sanding will give you a better finish for painting with Tuff Cote or whatever else you decide to use.

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For a cab that size I might have an off-cut of vinyl. I'll look when I get back home next week.

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Posted (edited)

After cleaning it up for filler, I realise there is too much tear out to make a good job of a natural finish. Ā I shall go with paint. Ā Fancy a dark greyish blue. Ā Looks like Tuff Cab is all out of stock in the colours I want, so will see what I can get elsewhere.

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Edited by Pea Turgh
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Posted

Hmm, Tuff Cab is water based, and smells like an acrylic emulsion. I wonder if it would take the pigments they use to colourise emulsion paints. Out local shop will have a go at colourising pretty much anything. I wonder if you got a lighter blue or grey you could get near the colour you want by getting someone to add in more pigment. Obviously that risks wasting a can of paint. The base paint they use for dark emulsions are the same colours as the grey undercoats you use for for dark paint. Damn you @Pea Turgh you have me thinking :)

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Posted (edited)

Filler filler filler filler…..

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I’m amazed at how this is turning out (ie I haven’t effed it up yet).

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Once the filler is sanded back, I shall be a painting.

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Edited by Pea Turgh
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Posted

Looking at the image above, I clearly used the wrong edge to run the router bearing guide thing along - it dipped in the screw holes. Ā Guess I’ll be using more filler then!

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Posted

Sanding and filling and sanding done. Ā On with the paint. Ā Accidentally bought satin black, and made a mess of the spray job, so it’ll be out with the sander again tomorrow šŸ¤¦šŸ»
However, I have mixed a nice shade of blue (in emulsion, then will seal it in with Matt varnish). Ā Will paint over the black bit with it too. Ā Maybe.

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Posted

I now have the front grill and back plate. Ā Chrome corners and leather handle still in the post. Ā Just put the last coat of blue on, I shall coat it in matt varnish tomorrow hopefully.

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Posted (edited)

Had to paint over a couple of bits, so progress has slowed, but justĀ put the final coat of varnish on the last two panels, and murdered a pillow for wadding the inside. Ā Tried to staple it in but that didn’t work, so went with drawing pins. Ā That plus friction fit seems to have worked out nicely!

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Feet fitted, too.

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Edited by Pea Turgh
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Posted

My super scientific way of determining centre of gravity for handle placement - balance it on a bit of wood!

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It’s a beast - 5kg. Ā Hopefully that will translate to audio heft too.

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waiting for two things now; spade clips to wire it internally, and a jack-to-jack speaker lead to connect the blighter up.

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  • 2 weeks later...
Posted (edited)

Finally fitted the port.

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The cab has been in daily use with my son since I posted the last pics, so I don’t know whether it’s just because I forgot how it sounds, the speaker is ā€œburned inā€, or confirmation bias, but this tiny thing sounds absolutely ridiculous! Ā I’ll get the lad to give it a hiding when he gets in to see if he notices such a vast improvement.

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Thanks again @Phil Starrfor the plans and encouragement šŸ‘

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Will be back on to the Peterson mods next!!!

Edited by Pea Turgh
  • Like 3
  • 2 weeks later...
Posted

Haven’t seen much of this cab since I finished it. Ā My lad has gone full tilt in to bass playing and has cobbled together this rig for Royal-Blood- type sounds. Ā Pretty effective!

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