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Poorly Shuttle 3.0


GlamBass74
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Hi All

 

I made a boo boo with my lovely little Genz Shuttle 3.0 

 

I was mildly drunk and testing a speaker using leads with spade connectors on the ends and one fell off and earthed on the front of the amp

 

It went quiet and then the standby light went red for a while and then back to blue

 

Phew!..... I thought

 

I turned it on later that evening and with the mute switch engaged or any 3 of the tone shaping buttons I get a hum through my cab

 

It also spikes when turning on

 

EQ works and there's plenty of volume on tap - its just the spike on startup and the hum when muted/tone shaped

 

I'm pretty certain the answer will be "fecked mate", but ......

 

Is there anywhere in the UK that could repair it? 

 

I guess it all comes down to the cost. I didn't pay much for it, but it was my first "proper" amp and i'm rather attached to it

 

I've had a look inside, but there's nothing obvious - it did have "that smell" though

 

I'd appreciate any advice

 

Cheers

 

Jon

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That is a bad error to make, it damaged the power module because the chassis ground is not the same as any other "ground" in the amp when it comes to current routing. It's ground only for fault currents in order to protect against shock, and that particular accident forced about 30 amps into the protective earth circuit.

 

A Fender authorized service center should have this part in stock or be able to get it from the Fender Europe depot, but I don't recall their part number for it. I have plenty of them in stock in the states as well, but shipping is a bit stiff, and it still needs to be installed by somebody who can fully test the amp for among other things that there's no damage to the safety ground/protective earth.

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I have fixed my own Shuttle 6 after having a short on the power board.  The power boards can be sourced independently, they're made by B&O under ICEpower brand.  Really great boards and an industry standard, literally plug and play installation.  No soldering required,  I sourced mine from a supplier in HK via Ebay for about a hundred quid excl shipping.  That was four years ago and there haven't been any issues since.  Take a picture of the connections to use as a reference, before you take out the old board. 

 

https://icepower.dk/products/amplifier-power-modules/

 

Don't get sucked into the Fender supplier chain unless you really want to end up spaffing more cash for essentially the same result as you can probably do yourself.

 

Alternatively you could get the fault traced and a component replaced...probably a power cap if volume is just the issue.  But check fuses first.  But you might end up spending the same if not more as simply replacing the whole module and keeping the other for spares.

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Definitely not a cap, not from that fault. Also not fuses. These modules are not designed to be repaired, specifically in the EU where repairs to the power supply would require additional safety testing including hi-pot and residual (leakage) current  certification.
 

Most IcePower modules sold out of China are counterfeit. The failure rates are unbelievably high. Sometimes you get lucky, but usually not. The quality of the ones I have seen are abysmal, do net meet many specs and most fail within a couple of days if they power up at all.

 

The Fender sourced modules are guaranteed to be genuine, and are reasonably priced when they are in stock at the Fender-Europe depot.

Edited by agedhorse
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3 hours ago, agedhorse said:

Definitely not a cap, not from that fault. Also not fuses. These modules are not designed to be repaired, specifically in the EU where repairs to the power supply would require additional safety testing including hi-pot and residual (leakage) current  certification.
 

Most IcePower modules sold out of China are counterfeit. The failure rates are unbelievably high. Sometimes you get lucky, but usually not. The quality of the ones I have seen are abysmal, do net meet many specs and most fail within a couple of days if they power up at all.

The authentic modules are made in China too, that's why they're so cheap.  Mine worked fine first time and it was visually identical to the one it replaced.  Your theory doesn't match my experience.

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6 hours ago, Kiwi said:

The authentic modules are made in China too, that's why they're so cheap.  Mine worked fine first time and it was visually identical to the one it replaced.  Your theory doesn't match my experience.

I can guarantee 100% that IcePower modules have NEVER been made in China, Hong Kong or Taiwan. This is absolutely fact, I have worked with the company and it’s products for close to 20 years and I have the legal country of origin documents for those models. 
 

Counterfeits look the same, they test different and do not meet the same performance, safety and EMC standards. 
 

You were lucky your module worked, it’s really just that simple.

Edited by agedhorse
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I contacted profusion here in the UK

 

Wih VAT and carriage i'm looking at £144.13  (or a TC BAM200 new with VAT and postage for £117.50.....)

 

I was always under the impression that these were 300W @ 4 ohm amps?????? Not 200w as per the "blurb"

 

Hmmmmm...... what to do. Not sure I love it that much 😁

 

IMG_20220109_172408119_HDR.jpg

Edited by GlamBass74
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26 minutes ago, GlamBass74 said:

I contacted profusion here in the UK

 

Wih VAT and carriage i'm looking at £144.13  (or a TC BAM200 new with VAT and postage for £117.50.....)

 

I was always under the impression that these were 300W @ 4 ohm amps?????? Not 200w as per the "blurb"

 

Hmmmmm...... what to do. Not sure I love it that much 😁

 

IMG_20220109_172408119_HDR.jpg

Mine was less than the quoted power as well.  I believe the preamp adds gain but I'm not totally sure.  Anecdotally, there's no difference in volume compared to the other one I have.

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The 200ASC module is capable of significantly greater power, the data sheet rating is conservative and does not consider some off sheet applications (specifically duty cycle management). In fact, the same module type is available in a larger version as well, the 200ASC shares very similar performance but without the off sheet enhancements.

 

The power rating that was used by the test lab for CB scheme testing is 290 watts RMS into 4 ohms, there is another off sheet enhancement that brings this value to 310 watts RMS into 4 ohms as well. The larger model contains this last enhancement plus some additional thermal management allowing for 2.7 ohm operation in addition to 4 ohms.  Either module will work properly in the Shuttle 3.0.

 

Kiwi's module also has some off-sheet enhancements available, rated at 550 watts RMS into 4 ohms before the enhancements are applied. We actually worked with IcePower on the development of enhancements that were included in their more recent products and we hold a US patent specifically addressing some of these applications. One such enhancement involves the alteration of the current limit curves to better drive sub-nominal impedance loads without impacting operation. Another allowed Genz Benz to be the first company to develop ways for the larger module (used in our 900 watt amp models) to safely drive 4 ohm BTL loads even though the data sheet indicates this is impossible. This too was covered under our patent, and verified as safe by IcePower. Ironically, our competitors jumped on the bandwagon claiming that it was impossible, and that all of our amps would "blow up", when in fact it was entirely possible and the amps were incredibly reliable over many years. Handling factory service and support for all of North America, I typically see only 2 or 3 failed modules a year. In other parts of the world, the most common cause of module failure is the amp set on 115V and being plugged into 230V which is not the fault of the module.

 

I have been designing with IcePower products for about 20 years, starting in the touring pro audio (expensive powered speakers) sector and later with bass and acoustic amp products. Designing with IcePower products when IcePower was young certainly has advantages (including a close working relationship with their engineering team). 

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Right!

 

ICEpower200ASC ordered from Profusion here in the UK

 

www.profusionplc.com

 

Remove all wiring connectors from the knackered, smelly board and note where they came from - took pics just in case

 

Undo 5 nuts and remove along with spring washers

 

CAREFULLY remove board with a bit of wiggling and patience

 

Fit new board in the big, empty gap. Power cables may need a little shifting to get it in

 

Breathe a sigh of relief when all the holes line up

 

Refit washers and nuts and nip down. I dabbed a bit of my favourite nail varnish on the threads to act as a virtual thread locker

 

Refit connectors

 

Refit lid

 

Connect up.... a quick pray and BINGO - we're all groovy

 

So... not cheap, but not difficult

 

The Shuttle 3.0 lives again

 

Thanks to everyone for their input

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Next time, leave the nail varnish off, it's not needed with the split lockwashers and can cause huge problems when you can't get the nuts off and snap the stud of the standoff or strip the screw on the standoff trying. 

 

Profusion parts are genuine, yes they are more expensive than what you see from China and Hong Kong on eBay/Amazon but they aren't counterfeit either.

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